In recent years, as domestic labor costs continue to rise, throughAutomationProduction to reduce costs, improve product quality, improve production efficiency has become the consensus of the magnetic components industry, however, automated production is a large investment, and can not be simply integrated. To help solveTransformer,InductorsThe automation of production challenges faced by enterprises, held in the big bitAt the "7th Symposium on Automated Production and High Performance Magnetic Materials Technology", well-known enterprises in the industry such as Pingzhou Electronics, Digas, Special and Pengda Gold shared their experience in the selection and application of automated production equipment.

Application of Automobile Inductor Production Equipment

Li Peitao, marketing director of Guangdong Zhaoxin Pingzhou Electronics Co., Ltd., pointed out in the report "Development Trend of Automotive Inductors and Application of Production Equipment" that the future of the automotive electronics industry is green, environmentally friendly, safe and connected communications.

He said that the biggest difference between automotive electronics and civilian electronics is automotive electronics."Zero" defect requirements, so the guarantee period of automotive electronic products is longer than that of civil electronic products, and it also has high reliability requirements to ensure that the car and its parts can be durable in bad conditions.

Then, Director Li explained in detail the application of automotive inductor production equipment. He believed that good equipment should have the characteristics of low cost, high quality, high efficiency and high reliability. Based on the performance stability, consistency and long-term reliability requirements of vehicle inductors, there are also special management requirements for production equipment in the production process control process. Among them, the stability of long-term use of the equipment is mainly reflected in the stability of the performance of the equipment itself and the performance stability of the products produced.

In addition, in order to ensure that the production equipment put into use meets the requirements of product stability and equipment stability, it is necessary to establish the corresponding control process for the planning stage, development stage, assembly evaluation stage and import and delivery stage in the equipment development process.

Selection of Automatic Winding Equipment

Digas is a high-tech enterprise integrating R & D, manufacturing, sales and service, focusing on the production of automatic winding machines13 years. At this conference, Chang Hua, the manager of the company, gave a speech entitled "Selection and Use of Automation Equipment".

As automation enters its heyday from its early days, for any enterprise, without the support of powerful and advanced automation systems, the quality and output of its products are difficult to meet the needs of customers. This puts forward higher requirements for enterprises to choose automation equipment: excellent equipment quality, high equipment capacity, fast delivery time and affordable price. On the other hand, through more than ten years of automation development in China, especially automatic winding equipment, has developed rapidly and blossomed everywhere. However, how to choose a suitable equipment for their own enterprises is also a difficult problem for transformer and inductor enterprises.

In this regard, Chang Hua believes that transformer and inductor companies should start from the aspects of applicability, cost performance, research and development capabilities, and independent intellectual property rights when choosing winding equipment.

At the end of the speech, Chang Hua put forward the future development direction and ideas of automation equipment:

1. Multi-functional integrated equipment to deal with more complex and demanding products.

2. Fully automatic production line for high-end products. Integrate winding, gluing, welding, magnetic core testing, and wobble to achieve unmanned or do more things with fewer people; save costs and create higher profits for enterprises.

The implementation of standardized production of products, so that quality and efficiency will be greatly improved, and can lead the development trend of the market.

How enterprises connect with industry4.0?

A special automation focuses on the design, production and sales of automatic winding machines and various non-standard automation equipment. The products are widely used in home appliances, electronics, hardware, energy and other fields. The division's sales director, Zhuang Yilin, brought a report entitled "Industrial4.0 to the induction, transformer industry how to achieve automation enlightenment "speech.

Zhuang Yilin first reviewed the development process of transformer automation production technology. From the early hand-type winding machine to today's automatic winding machine, transformer automation production equipment has undergone earth-shaking changes.

Then, Director Zhuang talked about the hottest industry of the moment.4.0 concept, he believes that industrial 4.0 is based on the Internet of Things, intelligence, automation, etc., and is a brand-new industrial manufacturing logic that is in line with the transformation of individualized large-scale production methods. The ultimate goal is to achieve full automation, personalization, flexibility, self-optimization and improve the efficiency of production resources and reduce production costs to the greatest extent through the "Internet of Things" system.

How should the inductance and transformer industry follow the industry?The pace of 4.0? Zhuang Yilin's answer is-from standardization. First of all, we must improve the lean production in the era of industrial 3.0, and then initially realize the industrial 4.0. MES (Manufacturing Execution System) and ERP (Information Management System) must be connected to realize product standardization through communication and cooperation between industries.

IndustryIn the 4.0 era, a high degree of automation is the goal pursued by all transformer and inductor companies, and if you want to improve the degree of automation of industrial production, you must increase investment in automated production equipment. So how can we put into automated production equipment more reasonably? Zhuang Yilin believes that it should be measured according to the production process of the product and the medium-and long-term order volume. If it is an order with more orders and a single product, it should invest as much as possible in a fully automatic production line with a higher degree of automation or choose to achieve higher production capacity. The combination of automated equipment; and if the variety of orders is more complicated, the flexibility of replacement should be considered as much as possible when choosing to put into automated production equipment.

Zhuang Yilin also mentioned that the training of automation talents can not be ignored. Electronic products will enter the era of intelligent manufacturing in the future, and automation talents will be the industry.Born in 4.0, it is far from enough to be able to debug equipment tightly, but talents who can realize automatic production and transformation in all aspects are needed. All enterprises should realize the importance of automation talents, and step up the construction of their own automation talent reserve system.

Shenzhen Pengda Gold Electronic Equipment Co., Ltd. is the earliest manufacturer of transformer equipment in China. Its products include automatic winding machines, transformer winding machines, etc., which have been widely used in electronics, electrical appliances, automobiles and other industries. General Manager Zhang Yan of the Department brought a report entitled "Docking" to the participants."Made in China 2025" transformer industry how to move towards the wisdom of the factory "speech.

zhang yan pointed out,"Made in China 2025" is to realize the transformation from made in China to created in China. It is the only way to rely on China's own equipment to create more Chinese brands and move towards high-end manufacturing.

Small and medium-sized enterprises such as the electronic transformer industry are an important force in China's manufacturing. However, there are many problems in the current industry, such as lack of talents, insufficient funds, and backward technology. Therefore, on the one hand, transformer enterprises should recognize the trend of world development, deeply integrate information technology and manufacturing technology, and realize digitalization, networking,intelligent manufacturingOn the other hand, it is necessary to grasp the opportunity of policy assistance, so that enterprises can change to innovation driven, to quality and efficiency competitive advantage, and to service manufacturing.

In addition, Zhang Yan also introduced a variety of equipment with high degree of automation and low energy consumption to the participants, and said that Pengda Gold can help enterprises to realize the modification of old machines of any equipment manufacturer.